Buying guide · AC withstand testing

Series Resonant Test Systems

Variable frequency AC hipot systems from 10 kV to 500 kV for cables, GIS, transformers and generators. How resonance testing works, how to size a system for your cables, and which HUAC model fits.

  • 10 kV to 500 kV, up to 1500 kVA
  • 20/30 – 300 Hz automatic tuning
  • Runs from a 220 V or 380 V site supply
  • Modular reactors, series or parallel
HUAC 216 kVA / 108 kV series resonant test system with four reactor sections, excitation transformer, voltage dividers and control unit

9 models

Choose a system

How to size a system

Three numbers decide the size of a resonant system: the test voltage, the capacitance of the test object and the lowest frequency you will accept.

  1. Test voltage and duration. Take them from your specification: for cables, the after-installation AC test in IEC 60502-2, IEC 60840, IEC 62067 or a national code; for GIS and transformers, the relevant equipment standard or the purchaser's test plan.
  2. Capacitance. For a cable, multiply the capacitance per kilometre from the cable datasheet by the length. Medium-voltage XLPE cables are typically in the range of a few tenths of a microfarad per kilometre, depending on cross-section and insulation thickness. For GIS and transformers, use the value from the manufacturer or an earlier measurement.
  3. Test current. I = 2π · f · C · U. The lower the frequency, the lower the current, so size at the lowest frequency your standard accepts.
  4. Test power. S = U · I. Choose a system whose rated current at the required voltage is at least the test current, with some margin.

Worked example. A 3 km circuit of medium-voltage cable with 0.35 µF/km per phase has C ≈ 1.05 µF per phase. The specification asks for 17.4 kV. At 30 Hz:

  • I = 2π × 30 × 1.05 µF × 17.4 kV ≈ 3.4 A
  • S = 17.4 kV × 3.4 A ≈ 60 kVA

At 50 Hz the same test would need about 5.7 A and 100 kVA, which is why resonant systems are tuned towards the lower end of the frequency range. In this example, the 25 kV / 3 A level of the 75 kVA system covers up to about 0.9 µF at 17.4 kV and 30 Hz, roughly 2.6 km of this cable per phase; the full 3 km would need parallel reactors or a larger system. Send us the cable data and the test voltage and we will check the configuration for you.

What to send for a quotation

  • Test objects: cable, GIS, transformer, generator, and their voltage class.
  • For cables: cross-section, insulation type, the longest length you need to test, and the capacitance per kilometre if known.
  • Test voltage and duration from your specification, and the standard it comes from.
  • Available site supply: single-phase 220 V or three-phase 380 V, and its capacity.
  • Transport limits: vehicle, lifting equipment and the heaviest unit you can handle.

For the test itself, see our step-by-step guide to the series resonant AC withstand test.

Read the full guide: how it works, resonance vs test transformer, model table, applicationsShow less

What a series resonant test system does

A series resonant test system generates a high AC test voltage for withstand tests on equipment that is mostly capacitive: power cables, gas-insulated switchgear (GIS), transformers, generators and bushings. Instead of a large power-frequency test transformer, it uses a high-voltage reactor in series with the capacitance of the test object. When the frequency is tuned so that the reactor's inductive reactance cancels the object's capacitive reactance, the circuit resonates and the voltage across the test object rises to Q times the excitation voltage.

The resonant frequency is

f = 1 / (2π √(L · C))

where L is the inductance of the reactor and C is the capacitance of the test object plus the voltage divider. A variable-frequency power source finds this frequency automatically, so the same system can test a short busbar section or several kilometres of cable, as long as the resulting frequency stays within the accepted range, typically 20 or 30 Hz to 300 Hz.

Why resonance instead of a test transformer

Series resonant test systemPower-frequency test transformer
Power drawn from the supplyRoughly the test power divided by Q, plus lossesThe full reactive power of the test object
Weight per kVA of test powerLow; modular reactors that can be carried and stackedHigh; one heavy transformer and regulator
WaveformNear-perfect sine, the resonant circuit filters harmonicsDepends on the supply and regulator
At flashoverResonance collapses at once; little energy reaches the faultThe supply keeps feeding the arc until the breaker trips
Frequency20/30 – 300 Hz, set by the test object50 or 60 Hz
Best forLong cables, GIS, large capacitive loads, on-site workSmall capacitive loads, factory and laboratory tests

Because the supply only has to cover the losses of the circuit, a series resonant system tests loads of hundreds of kVA from an ordinary 220 V or 380 V site supply. That is why it is the standard choice for after-installation tests on high-voltage cables and GIS. For small objects, a power-frequency test transformer or a cascade AC hipot test set is often simpler.

The HUAC range

All HUAC systems use a variable-frequency power source, an excitation transformer, modular high-voltage reactors that can be connected in series or parallel, and a capacitive voltage divider that also serves as compensation capacitance for small test objects.

ModelRatingTypical test objects
HUAC-22/22-10kV10 kV class, 30 – 300 Hz10 kV cables, switchgear, distribution transformers
HUAC-30kV/35kV10 kV and 35 kV cable, 30 – 300 HzMedium-voltage cables, transformers, GIS
HUAC-22/22-35kV35 kV class, 30 – 300 Hz35 kV cables, transformers, switchgear
HUAC-XB series20 – 300 Hz, system Q > 50, units under 40 kgCables, transformers, GIS, generators
HUAC-22/22-75kVA/75kV75 kVA: 25 kV / 3 A or 75 kV / 1 ACables, transformers, GIS, generators; partial discharge tests
HUAC-22/22-216kVA/108kV216 kVA, 108 kV / 2 AHigh-voltage cables, transformers, GIS, generators
HUAC-22/22-110kV/220kV110 kV and 220 kV class110 kV and 220 kV cables, GIS, transmission equipment
HUAC-810kVA/270kV/27kV810 kVA: 270 kV / 3 A or 27 kV / 30 AHigh-voltage cables, long medium-voltage cables, GIS
HUAC-1500kVA/500kV1500 kVA, up to 500 kVGIS, switchgear and transformers up to 220 kV, laboratories

What it is used for

  • Power cables: after-installation AC withstand tests on medium-voltage and high-voltage XLPE cables, the largest application. See also our comparison of VLF and series resonant testing.
  • GIS and switchgear: on-site AC tests after assembly, where the low capacitance gives a high frequency and a high Q.
  • Power transformers: applied-voltage withstand tests on windings.
  • Generators: AC withstand tests on stator windings, which have a lower Q than cables.
  • Partial discharge tests: the clean sine output suits PD measurements when combined with a PD detector and coupling capacitor.

Frequently asked questions

What frequency does a series resonant test system use?

The frequency is set by the reactor inductance and the test object capacitance, and the system tunes to it automatically. HUAC systems cover 30 to 300 Hz, and the XB series 20 to 300 Hz. Cable standards such as IEC 60840 and IEC 62067 accept AC test voltages from 20 to 300 Hz for after-installation tests.

How long a cable can one system test?

It depends on the test voltage, the cable capacitance per kilometre and the system's rated current. Calculate the test current with I = 2π · f · C · U at the lowest accepted frequency and compare it with the rated current of the system at that voltage. Reactors connected in parallel increase the current and therefore the length that can be tested.

What is the quality factor Q and why does it matter?

Q is the ratio of the test voltage to the excitation voltage at resonance, and also the ratio of the reactive test power to the real power the system draws. A high Q means a small power source and a small site supply can test a large load. Q depends on the test object: it is typically higher for GIS and cables than for generators.

Why connect reactors in series or in parallel?

Reactors in series give a higher test voltage; reactors in parallel give a higher current for larger capacitance, such as long cables. Modular reactors let one system cover several voltage classes and cable lengths.

What happens if the test object breaks down?

A breakdown detunes the circuit, the resonance collapses and the voltage drops at once, so little energy is released into the fault. The control system also detects the flashover and switches the output off.

Series resonant or VLF for cable testing?

Both are accepted for medium-voltage cables in many specifications. A series resonant system tests at a frequency close to service conditions and is required for many high-voltage cable acceptance tests; VLF equipment is lighter for medium-voltage work. Our VLF vs series resonant guide compares them in detail.

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